MIXCELL® Laminate HPL

HPL is a sandwich panel with a cosmetic finish, consisting of an aluminium honeycomb core and decorative plastic laminate (HPL) skins. The panel can also be supplied with undecorated laminates. Main fields of application: furniture, lifts, shipbuilding, rail transport, road transport.

Layers

1) INTERNAL CORE
aluminium honeycomb
(Starcell production)
aluminium alloy: 3000 series
density: 29 – 40 – 56 – 65 kg/m³
cell diameter:
6.35 – 10 – 12.7 – 19 mm

2) ADHESIVE
thermosetting system (Starcell formula)

3) OUTDOOR SKINS
laminated decorative plastic (HPL)
thickness of the skins: 0.6 – 0.9 – 1.2 – 1.5 – 2.0 mm

Category:

Technical sheet of the panel

MIXCELL® Laminate - HPL
PRODUCT ID CODE
Code structure Value in this sheet Meaning
MIXCELL® family to which the product belongs
Laminate subfamily to which the product belongs
HPL (n/n)(n-n) panel type
HPL (n/ )( ) 6,35/ = size (mm) of the hexagonal honeycomb cell
HPL ( /n)( ) /15 = panel thickness (mm)
HPL ( / )(n-n) 0,9 - 0,9 thickness (mm) of the two skins
S(n) 1 = standard dimensions (mm) - S(1) = 1.000 X 1.000
CHARACTERISTICS OF MATERIALS AND COMPONENTS
Front finishing layer
material: decorative laminate
type: HPL
standard thicknesses (mm): 0,6 - 0,9 - 1.2 - 1,5 - 2,0
surface appearance: smooth - coarse - textured
standard adhesive: thermosetting system (Starcell formula)
Hexagonal cell honeycomb
material: aluminium foil
type: 3000 series alloy
foil thicknesses (µm): 70
density (kg/m³): 29 - 40 - 56 - 65
standard cell sizes (mm): 6,35 - 10 - 12,7 - 19
Back structural skin
material: decorative laminate
type: HPL
standard thicknesses (mm): 0,6 - 0,9 - 1.2 - 1,5 - 2,0
surface appearance: raw - smooth - coarse - textured
standard adhesive: thermosetting system (Starcell formula)
PHYSICAL AND DIMENSIONAL CHARACTERISTICS OF THE PANEL
Dimensions
standard (mm): S(4) = 1.220 X 2.440 - S(11) = 1.300 X 3.050
special (mm): maximum width: 1.300 - maximum length: 3.050
tolerance (mm): ± 1 (squared panels)
Thicknesses
standard (mm): 6 10 15 20 25 30 50
special (mm): other thicknesses on request
tolerance (mm): ± 0,3
Weights*
weights referred to standard thicknesses (kg/m²): 3,30 3,50 3,80 4,00 4,30 4,50 5,70
tolerance (kg/m²): ± 0,2
*The weights refer to panels with the following characteristics: cell size (mm): 10
foil thickness (µm): 70
thickness of the skins (mm): 0,9
MECHANICAL CHARACTERISTICS OF THE PANEL
The characteristics of this sheet refer to the following type of panel:
MIXCELL® Laminate - HPL (6,35/15)(0,9-0,9)S(1)
Starcell's Technical Department will gladly work with customers to determine the features of other panel configurations
Type Standard Characteristic value
standard thicknesses - 6 10 15 20 25 30 50
maximum load* (N): DIN 53293; EN 14125 700
deflection at Max* load (mm): DIN 53293; EN 14125 10,00
resistance to peeling* (N): DIN 53295 > 100 (min.) - >80 (after ageing)
operating temperature (°C): - from -15 °C to +75 °C
CERTIFICATIONS
Type Standard Sector Class
fire behaviour of the panel IMO Res. MSC.307(88) - 2010FTP Code SHIPBUILDING validation in progress
fire behaviour of the honeycomb ISO 1182 0
PROPERTIES
  • High rigidity combined with a very low overall weight.
  • Excellent dimensional stability, also in terms of flatness over time.
  • Excellent resistance to shear and bending forces.
  • Excellent resistance to peeling.
  • Ease of machining with manual or CNC equipment suitable for woodworking.
  • Wide operating temperature range.
  • Surface particularly suitable for gluing additional finishes (to be applied on non-decorative HPL laminate).
FIELDS OF APPLICATION
Typical applications of the MIXCELL® Laminate - HPL panel are interior design.
STORAGE
The MIXCELL® Laminate - HPL panel is a product in the “semi-finished products” category and therefore is subject to further processing; we recommend storing the panels horizontally in a closed and dry environment, possibly away from heat sources and to support them along their edges.
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